
Rolling fenders is a critical modification for many car enthusiasts, especially those looking to enhance the aesthetics and performance of their Volkswagen Corrado. As cars are lowered or upgraded with wider wheels, maintaining proper clearance becomes essential to prevent tire rub and ensure a smooth driving experience. In this guide, we will walk you through the process of rolling your fenders to achieve that perfect fit.
Understanding the purpose of rolling your fenders is the first step. The primary goal is to create more space within the wheel arch by gently reshaping the inner lip of the fender. This not only increases clearance for larger wheels and tires but also enhances the overall look of your vehicle. A well-rolled fender can provide the balance between style and functionality, allowing for a lower stance without compromising performance.
Before you embark on this project, it’s important to assess your current setup and determine the extent of rolling needed. Factors such as wheel size, offset, and suspension setup all play a crucial role in the amount of clearance required. With the right tools and preparation, you can successfully roll your fenders and take your Corrado to a new level of customization.
Understanding Fender Rolling Techniques for Your Corrado
Fender rolling is an essential technique for car enthusiasts looking to enhance their vehicle’s aesthetics and performance, especially for models like the Volkswagen Corrado. This process involves modifying the fender’s inner lip to create additional clearance, allowing for wider tires without the risk of rubbing.
When it comes to rolling fenders, understanding the need for clearance is paramount. A proper fender roll ensures that your tires can operate effectively while maintaining the integrity of your vehicle’s suspension and body. When wider tires are installed, fender rolling becomes a necessary step to avoid potential tire damage and unpleasant noises during turns or bumps.
There are several techniques and tools for rolling fenders, and choosing the right one can greatly impact the outcome. Below is a table summarizing various methods, their advantages, and suitable situations:
| Technique | Advantages | Best Used For |
|---|---|---|
| Manual Rolling | Cost-effective, precision control | Small adjustments for mild tire upgrades |
| Heat Gun Method | Reduces risk of cracking, flexible application | Wider tires requiring significant clearance |
| Using a Fender Roller Tool | Consistent results, minimizes labor | Professional applications or extensive modifications |
| Cutting and Rolling | Create more space, aggressive look | Extreme tire setups or performance builds |
Regardless of the chosen technique, it is crucial to measure the clearance required for your specific tire size before commencing the rolling process. A well-executed fender roll can significantly enhance your Corrado’s stance and handling, ensuring that your tires perform optimally without compromising the vehicle’s structure.
Tools Required for Fender Rolling: A Comprehensive List

To successfully roll the fenders on your Corrado and achieve the desired clearance, you need to have the right tools at your disposal. Here’s a comprehensive list of essential tools required for fender rolling.
Fender Roller: This is the most critical tool for the job. A fender roller is specifically designed to gradually reshape the fender lip while preventing damage to the panel. Look for a model that offers adjustable settings to accommodate various wheel configurations.
Heat Gun: Using a heat gun is crucial for softening the paint and metal before rolling. This helps prevent cracking and ensures a smoother process. Apply heat evenly along the fender lip for optimal results.
Socket Set and Ratchet: A good socket set will help you remove the wheels and any other necessary components to gain access to the fender area. Make sure to have both metric and standard sizes available for your Corrado.
Jack and Jack Stands: A reliable jack is necessary for lifting the vehicle safely off the ground. Once elevated, use jack stands to secure it, allowing you to work underneath with ease and confidence.
Measuring Tape: Accurate clearance measurements are vital for ensuring that the new fender shape provides enough space for your tires. Use a measuring tape to check distances frequently throughout the rolling process.
Marking Tools: Use a marker or chalk to outline areas on the fender where adjustments are needed. This visual cue will guide you as you roll the fenders and ensure precision in your modifications.
Safety Gear: Always prioritize safety by wearing protective eyewear and gloves. Working with tools and heat can pose risks, and taking precautions minimizes potential injuries.
With this comprehensive list of tools, you’ll be well-prepared to tackle the fender rolling process on your Corrado, optimizing clearance and achieving a cleaner aesthetic for your vehicle.
Step-by-Step Process for Rolling Your Corrado’s Fenders
Rolling fenders on your Corrado is essential for achieving proper tire clearance, especially when upgrading to wider wheels or tires. This process helps to avoid rubbing, enhances handling, and maintains the aesthetic appeal of your vehicle.
Begin by gathering the necessary tools: a fender rolling tool, a heat gun, and a wrench. Ensure the car is parked on a level surface and the wheels are turned to one side for better access to the fender.
Start with the heat gun. Gently heat the area of the fender where it meets the tire. This step is crucial as it softens the paint and metal, reducing the risk of cracking during the rolling process. Keep the heat moving to avoid damaging any specific spot.
Once the fender is warmed, position the fender rolling tool against the fender lip. Make sure the roller is aligned properly to roll the lip uniformly throughout its length. Begin to turn the tool’s handle slowly, which will apply pressure to the lip and start the rolling process.
As you roll the fender, monitor the progress. Ensure that the clearance between the tire and the newly rolled fender is sufficient to prevent any rubbing. If needed, adjust the pressure accordingly and continue to heat the fender as you go to maintain flexibility.
After completing one side, repeat the same process on the other side of the vehicle. It’s important to achieve a balanced look and functional clearance on both fenders.
Finally, inspect the fenders for any imperfections or areas that might still cause rubbing. Make any necessary adjustments, ensuring that your Corrado now has the ideal clearance for your tires.
With the process complete, you can enjoy improved handling and a more aggressive stance without the worry of tire interference.
Checking Tire Clearance Post Fender Rolling: What to Look For
After successfully rolling your fenders, it’s crucial to assess the tire clearance to ensure proper fitment and avoid rubbing. Begin by inspecting the space between the tire and the rolled fender lip. Aim for at least a quarter-inch gap during normal driving conditions. This ensures that any suspension movement or load changes don’t cause the tire to come into contact with the fender.
Next, check for any signs of wear on the tire sidewall. Rubbing can cause visible scuff marks or abrasions, indicating that the clearance is insufficient. If you notice any damage, consider adjusting your setup to avoid future issues.
Additionally, observe how the vehicle behaves under different conditions. Take it for a test drive over bumps and during sharp turns. Listen for any unusual sounds, like scrubbing or grinding, which signal that the tires may still be contacting the rolled fender. It’s advisable to repeat this test under various loads, as changes in weight can affect clearance.
Lastly, don’t forget to evaluate the alignment after fender rolling. Proper alignment ensures that tires wear evenly and maintain optimal distance from the fender. If you encounter issues, consult a professional to make necessary adjustments, ensuring your tires and fenders coexist harmoniously.
Common Mistakes to Avoid When Rolling Fenders

Rolling fenders is a crucial step for ensuring proper clearance on your Corrado, especially when looking to fit wider tires. However, several common mistakes can hinder this process and lead to unwanted results. Here are some pitfalls to avoid:
- Ignoring the Clearance: One of the main reasons for rolling fenders is to achieve sufficient clearance for your tires. Failing to assess the right amount of space can lead to rubbing, especially during turns or under load.
- Using Incorrect Tools: Using the wrong tools can damage your fender. Ensure you have a quality fender roller and a heat source to soften the paint, preventing cracks during the rolling process.
- Insufficient Heating: Not heating the fender properly can result in paint damage or cracking. Make sure to evenly heat the area before rolling to ensure a smooth transition.
- Rolling Too Aggressively: Applying too much pressure or rolling too quickly can distort the fender. Take your time and roll gradually to avoid bending beyond the desired shape.
- Neglecting the Inner Lip: Overlooking the inner lip can create clearance issues. Roll the inner lip sufficiently to prevent it from hitting the tire or suspension components.
- Not Checking Alignment: After rolling, always check the vehicle’s alignment. Rolling fenders can slightly alter the suspension geometry, leading to uneven tire wear if not corrected.
- Forgetting to Inspect After Installation: Once completed, run the vehicle and inspect the clearance under various conditions. Make adjustments if necessary to avoid future rubbing issues.
Avoiding these mistakes will help you achieve the ideal setup for your Corrado, maximizing both performance and aesthetics.
Maintaining Your Corrado’s Body After Fender Rolling
After completing the fender rolling process on your Corrado, maintaining the integrity of the body is crucial for long-term performance and aesthetics. Proper clearance is vital to prevent any unwanted rubbing or damage during driving. Regular inspections of the rolled fenders should be conducted to ensure there are no signs of stress or cracking.
One critical aspect to consider is the condition of the paint. The rolling process can sometimes lead to minor scratches or chips in the paint, which can allow rust to develop. Applying a good-quality touch-up paint or sealant to any exposed areas will help protect against corrosion and maintain the aesthetic appeal of your vehicle.
Furthermore, regularly washing your Corrado and paying special attention to the fender areas will aid in preventing dirt and debris accumulation. This can help avoid premature wear and tear on the rolled fenders. Using a wax or sealant can provide an extra layer of protection, ensuring that the finish remains glossy and free from contaminants.
Finally, keep an eye on your wheel alignment and suspension settings after fender rolling. Proper alignment contributes to smoother handling and reduces stress on the fenders. If you notice any changes in performance, it may be a sign to revisit your suspension setup. Consistent maintenance will enhance the overall driving experience while preserving the modifications you’ve made.











